Completion of manufacturing processes in-house means that no compromise is made on any criteria of the instrument. Following are some of the processes that are completed within the manufacturing plant.
The company has its own forging section where Forgings are made through Drop Hammer process by seasoned operators using Dyes made of the best-quality D-2 Steel. The forgings later are put through the process of overall / ring trimming, and acid cleaning / pickling by those well versed in these processes.
Our Milling / Machining section have about 29 Milling / Lathe / Drill / Broaching / Grinding Machines which are manned by the exceptionally well-trained experts for good milling of the ratchets, serration teeth, box cutting, and for all other related processes for ensuring exact perfection before filing. For this, only top quality German cutters are used. The process of filing is carried out again by the trained professionals to ensure high standard of exactitude and precision.
We have our own Heat Treatment Department equipped with top-quality Vacuum Furnace where qualified staff trained are engaged to give treatment to instruments for furtherance of quality.
Uses of heat treatment
1. Development of structure by metallurgical changes.
2. Reduces oxidation of carbon contents in stainless steel during manufacturing process
3. Helps to overcome problems like warping, cracking and coarse grain.
It implies the hardening of a ferrous alloy by austenitizing and then cooling rapidly enough so that some or all of the austenite transforms to martensite.
1. Tempering involves reheating the quench hardened ferrous alloy to a temperature below 650C and then cooling at any rate desired.
2. The martensitic structure of a quenched hardened casting is modified to ferrite with precipitated carbides by tempering treatment.
Electro-Polishing & Grinding
The Electro-Polishing and the Grinding Departments are also manned by seasoned workmen using the imported chemicals and the grinding wheels to ensure the best-quality finish.
Our T.C Department is installed with the latest German machinery being manned by the exceptionally well-trained experts using the German Technology. The Tungsten Carbide Tips and the soldering are of highest standrards to ensure matchless quality and precision.
Our Gold-plating Department is manned by the highly trained technicians and is equipped with the latest machinery where excellent quality German gold material is used for our instruments.
Using the top-quality chemicals in our Passivation Department. We passivate and boil test each and every instrument before packing, subjecting every piece to 24-hour treatment and if need to be re-passivation process so as to eliminate any chances of rusting / Corrosion etc. Our Instruments are rust-free for life though we give guarantee for three years.
For sandblasting our instruments, we use the latest machines as well as the sandblasting material which are manned by our well trained operators.
The Stamping / Etching process is carried out by the soundly trained experts to match the world standards.